Efficiency Isn’t Found in the Pit — It’s Engineered in the Digital Twin

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Gone are the days of trial and error! With simulation solutions, mining companies can now model and optimize every stage of the mining process. From Drill & Blast to Screening, Simulation technology empowers you to streamline operations and enhance productivity like never before.

Ready to revolutionize your mining operations?
Discover how our digital twin technology provides measurable impacts on your processes. With PROLIM as your partner, you’ll gain the insights needed to cut costs, improve reliability, and optimize your entire pit-to-port value chain.

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Why guess when you can simulate success?

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Join a community of innovators who are shaping the future of mining by cutting downtime by up to 25%. Together, we’re setting new benchmarks in sustainability, reliability, efficiency and optimize your entire pit-to-port value chain.

Don’t just follow the trends—set them!

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Drilling & Blasting

Drilling & Blasting

Simulate and optimize blasting patterns, fragmentation, and energy use for safer, more controlled blasts that enhance downstream efficiency and reduce overall operating costs

Fleet Management

Fleet Management

Model haulage routes, loading cycles, and scheduling scenarios to boost fleet utilization and minimize idle time

Crushing

Predict crusher performance, material behavior, and wear under real mining conditions to ensure reliability and consistent throughput

Screening

Simulate material separation to achieve precise product sizing and minimize maintenance downtime

Milling 2

Milling

Analyze charge motion, liner wear, and energy efficiency to ensures consistent ore throughput and improved mill performance

Extraction/Refining

Optimize process conditions for maximum recovery and safe, stable plant operation

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  • $3–$5 reduction in cost per tonne of ore processed,
  • Up to 10–15% reduction in overall operating costs,
  • Up to 20% improvement in fleet utilization
  • Up to 15–20% decrease in unplanned downtime
  • Up to 3–5% increase in recovery rates, translating to 0.02–0.05 additional ounces of metal per tonne of ore.
  • Up to 30% faster decision-making with integrated dashboards and real-time KPIs.

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KOT

The efficiency of material handling stages—conveyors, chutes, crushers, and mills—directly impacts mining productivity and costs. Because granular materials show complex behavior, Discrete Element Method (DEM) is essential for accurate modeling. In this webinar, KOT Engenharia shows how EDEM software optimizes equipment performance in mining and ore processing operations.

Vibracon

VIBRACON

Multidisciplinary CAE enables fast, cost-effective diagnosis and supports corrective maintenance and renovation decisions. Choosing the right simulation approach is critical for success. In this webinar, experts from Altair and Vibracon explain how multibody dynamics delivers reliable results when finite element methods fail to meet timeline and correlation requirements.

NAVES

Efficient infrastructure and logistics are vital for productive, safe mining operations. In this webinar, Altair and Naves Engenharia present a case study on optimizing mining road networks, fleet sizing under NR-22 regulations, and haul truck selection using combined Multi-Body Dynamics (MBD) and Discrete Element Method (DEM) simulations to improve performance and safety.

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Capital Asset Lifecycle Management (CALM)

Get access to complete, accurate & consistent data with a higher level of traceability using this cloud-based mining software platform that creates a continuous digital thread across a mine’s lifecycle.

  • Comprehensive mining simulation software & modelling tools
  • Collaboration & data sharing
  • Create & maintain a digital twin
  • Standardise & optimise the design of your operations on a unified platform

Manufacturing Execution System (MES) for Mining

Achieve operational transparency across the mining value chain with an MES software solution for mining as the main data hub for vertical integration of industrial information.

  • Integration of stand-alone systems from plant to enterprise level
  • Comprehensive data aggregation from different systems & contextualization as “single source of truth” for management
  • Integration with logistics systems to enable consistent tracking of material flow across various sites

Low Code Application Development

Mining software that enables you to develop apps & tools that fit your mine’s needs, connecting software and systems, while enabling innovation.

  • Drive digitalisation in your mine operations
  • Boost productivity, efficiency & collaboration
  • Innovate faster than your competitors
  • Develop apps that enable workers & customers to be successful

Visualisation and Insights with Data Analytics

Combine Siemens and Altair data into 3D dashboards for a total operational view and smarter data‑driven decisions

  • Real-time dashboards combining data from SCADA, MES, ERP for pit-to-port visibility.
  • Machine learning models forecast equipment failures, ore variability, and optimize process parameters.
  • Scalable cloud platform consolidates structured/unstructured mining data for fast, secure access.

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Transform possibilities into realities with PROLIM. Join us in engineering a smarter future, faster.

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