Azure
Case Study

AI-Driven Real-Time Manufacturing Command Center on Azure

A beverage and FMCG manufacturer needed a real-time command center to monitor plant performance, quality, and energy usage across high-speed production lines. PROLIM implemented an Azure-based real-time streaming and analytics platform, integrating live IoT data with Siemens xHQ dashboards to deliver instant operational visibility.

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  • No unified real-time view across production lines
  • Delayed reporting impacted operational decisions
  • High-speed machines required sub-second data processing
  • Difficulty correlating production, quality, and utility data
  • Azure IoT Hubfor secure machine connectivity
  • Azure Stream Analyticsfor real-time KPI processing
  • Azure Functionsfor event-based logic and alerts
  • Azure Database for PostgreSQLfor real-time operational data
  • Siemens xHQfor live plant command dashboards
  • Azure AD & Key Vaultfor security and governance
  • Natural language access to PLM, BOM, and engineering data
  • Faster engineering change impact analysis
  • Improved collaboration between design, manufacturing, and service
  • Foundation for AI copilots across the product lifecycle

  • Real-time dashboards (<1 sec latency)across all production lines
  • 25% improvementin plant operational efficiency
  • 30% reductionin quality deviations
  • Strong foundation for AI-driven optimization and digital twins
By implementing an AI-driven real-time manufacturing command center on Microsoft Azure, PROLIM enabled instant operational visibility across high-speed FMCG production lines. The solution unified live production, quality, and energy data into a centralized command dashboard, empowering plant leadership to respond immediately to deviations and breakdowns. With sub-second analytics and scalable cloud architecture, the platform significantly improved operational efficiency and quality performance while laying a strong foundation for future AI optimization and digital twin initiatives across multiple plants.

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